Case Study: Optimizing Carton Sizes for KAO Brands

Choosing the right third-party logistics (3PL) provider is one of the most important decisions a growing business can make. While traditional warehouses simply store and ship products, today's supply chains require much more. A modern 3PL should serve as a strategic partner—helping businesses improve efficiency, reduce costs, and deliver a seamless customer experience. Whether you're an ecommerce retailer, consumer packaged goods manufacturer, or omnichannel brand, here are the essential services every modern 3PL should offer. Comprehensive Warehousing and Inventory Management Every successful fulfillment operation starts with accurate inventory management. A modern 3PL should provide secure warehousing, efficient receiving processes, organized storage, and real-time inventory tracking. With accurate inventory data, businesses can avoid stockouts, reduce excess inventory, and make better purchasing decisions. Real-time visibility also allows customers to quickly respond to demand changes while maintaining confidence in inventory accuracy. Omnichannel Fulfillment Today's consumers purchase products through a variety of channels, including ecommerce websites, online marketplaces, retail stores, and wholesale distributors. Managing these channels separately often creates unnecessary complexity. A modern 3PL should offer omnichannel fulfillment, allowing businesses to manage inventory from a centralized location while fulfilling orders across every sales channel. This helps improve efficiency, reduce inventory duplication, and create a consistent customer experience regardless of where an order originates. Transportation Management Shipping costs can significantly impact profitability. That's why transportation management has become an essential service offered by leading 3PL providers. A modern logistics partner should help businesses optimize carrier selection, compare shipping rates, improve transit times, and provide shipment tracking. Transportation expertise helps companies reduce costs while ensuring products reach customers quickly and reliably. Value-Added Services Not every order is as simple as picking and packing a product. Many businesses require additional services to meet customer or retailer requirements. Value-added services may include: Kitting and assembly Product labeling and relabeling Retail ticketing Custom packaging Returns processing Quality inspections Cross-docking Having these services available through one logistics provider simplifies operations and eliminates the need for multiple vendors. Advanced Technology and Integrations Technology has become one of the biggest differentiators among logistics providers. Businesses should look for a 3PL that offers a robust warehouse management system (WMS), real-time inventory visibility, order tracking, customer dashboards, and integrations with ecommerce platforms, ERP systems, and transportation software. These technologies provide valuable insights into inventory levels, fulfillment performance, and operational efficiency, allowing businesses to make informed decisions backed by real-time data. Reporting and Performance Metrics A modern 3PL should do more than fulfill orders—it should provide actionable insights. Regular reporting on inventory accuracy, order fulfillment, shipping performance, and operational KPIs helps businesses identify trends, improve forecasting, and uncover opportunities for continuous improvement. Data-driven decision-making is becoming a competitive advantage for organizations looking to optimize their supply chains. A Commitment to Continuous Improvement The best logistics providers never stop looking for ways to improve. Through regular business reviews, operational analysis, and process optimization, they work collaboratively with customers to increase efficiency and reduce costs over time. Rather than simply executing orders, a modern 3PL should proactively recommend improvements that support long-term business growth. How Barrett Delivers a Modern 3PL Experience At Barrett Distribution, technology and continuous improvement are at the core of every customer relationship. Barrett has invested in advanced warehouse management systems, transportation management technology, customer dashboards, and data analytics that provide real-time visibility into inventory, fulfillment performance, and key operational metrics. These tools help customers make informed decisions while improving efficiency across their supply chain. Combined with a culture focused on continuous improvement, Barrett works alongside customers to identify new opportunities for process optimization, cost savings, and operational excellence. Instead of simply providing warehouse space, Barrett delivers customized logistics solutions designed to evolve with each customer's business. Choosing the Right 3PL  When evaluating a logistics partner, it's important to look beyond warehouse capacity alone. The right 3PL should offer advanced technology, scalable fulfillment services, transportation expertise, value-added capabilities, and a commitment to continuous improvement. A provider that combines these services with industry experience and a customer-first approach can help businesses build a more agile, efficient, and resilient supply chain—one that's ready to support growth for years to come.

Ecommerce fulfillment is the process of receiving, storing, picking, packing, and shipping products ordered online. It also includes inventory management, order tracking, and returns processing. Every time a customer places an order through an ecommerce website or online marketplace, the fulfillment process begins. As online shopping continues to grow, customers expect fast shipping, accurate orders, and real-time tracking. A well-managed fulfillment operation helps businesses meet these expectations while improving efficiency and creating a better customer experience. How Ecommerce Fulfillment Works The process starts when inventory arrives at a fulfillment center. Products are received, inspected, and stored in designated warehouse locations. Using a warehouse management system (WMS), inventory is tracked in real time, giving businesses visibility into stock levels and order activity. When an order is placed, warehouse associates pick the correct items, pack them securely, and prepare them for shipment. Once the order ships, customers receive tracking information, and if a return is needed, the fulfillment provider manages the reverse logistics process. Why Businesses Outsource Ecommerce Fulfillment Many growing businesses choose to partner with a third-party logistics (3PL) provider instead of managing fulfillment in-house. Outsourcing allows companies to reduce overhead costs, improve shipping efficiency, and scale operations without investing in additional warehouse space or labor. A 3PL can also provide access to advanced technology, carrier relationships, and fulfillment expertise that help businesses improve order accuracy and delivery performance. The Importance of Omnichannel Fulfillment Today's brands often sell through multiple channels, including their own website, Amazon, retail stores, and wholesale partners. Omnichannel fulfillment allows businesses to manage inventory from one location while fulfilling orders across every sales channel. This streamlined approach helps improve inventory accuracy, reduce operational complexity, and create a consistent customer experience. How Barrett Supports Ecommerce Brands As ecommerce businesses grow, their fulfillment needs become more complex. Barrett Distribution helps brands simplify those operations with customized fulfillment solutions designed to support direct-to-consumer, retail, wholesale, and marketplace orders from a single inventory.  With advanced warehouse management technology, real-time inventory visibility, transportation management, and decades of fulfillment expertise, Barrett helps customers improve efficiency while delivering the speed and accuracy today's consumers expect.