Why So Many 3PL Searches Fail (And How Growing Brands Can Get It Right)

Faith Artieda • June 12, 2026

Recently, Barrett Distribution Centers hosted a webinar with Fulfill.com Co-Founders Joe Spisak and Dan White to discuss one of the most important decisions a growing brand can make: choosing the right third-party logistics (3PL) partner.


Drawing on years of experience helping thousands of ecommerce brands evaluate, select, and transition to fulfillment providers, the conversation explored why so many 3PL searches fail, common mistakes brands make during the evaluation process, and the red flags and green flags that can help companies make better logistics decisions.


The discussion featured candid insights from Joe and Dan, alongside Barrett's Vice President of Sales & Marketing, Bryan Corbett, who shared perspectives from nearly two decades in the logistics industry. Together, they covered everything from pricing transparency and onboarding expectations to operational fit, scalability, and the role relationships play in long-term fulfillment success.

Whether you're searching for your first 3PL or evaluating a new partner to support your next stage of growth, these takeaways can help you avoid costly mistakes and build a stronger logistics strategy.


The Challenge: Finding the Right 3PL Isn't Easy

When brands realize they've outgrown self-fulfillment, they're faced with a seemingly endless list of options. They can conduct their own search, hire a consultant, rely on referrals, or work with a fulfillment matchmaking service.

The problem isn't a lack of options—it's knowing which option is actually right for your business.


As Joe Spisak explained:

"You go to Google and type in best fulfillment company for your company. You kind of get hit with the same 10, 20, 30 different 3PLs that are sponsoring Google ads."


With thousands of logistics providers in the market, visibility doesn't necessarily equal capability. The best fulfillment partner for one brand may be completely wrong for another.


That's why Bryan Corbett emphasized a simple but important point:

"The best people find the best 3PLs for the brands that they're servicing."


The objective isn't finding the biggest name or the cheapest quote. It's finding the provider that best aligns with your products, channels, growth plans, and customer expectations.


Why Price Shouldn't Drive the Decision

One of the most common mistakes brands make during a 3PL search is focusing too heavily on pricing.

While fulfillment costs matter, the panel agreed that operational failures often cost far more than paying slightly higher rates.


Spisak shared a personal example from his time running an ecommerce business:"One of the board gaming companies almost went bankrupt during the holiday season when we got really, really messed over by one of our 3PLs. We lost hundreds of thousands of dollars."


The experience ultimately led him to launch his own fulfillment operation before later founding Fulfill.com.

The lesson is simple: selecting a logistics partner based solely on price can create far greater costs down the road through inventory issues, service failures, customer dissatisfaction, and lost sales.


The Biggest Red Flags During a 3PL Search

The panel discussed several warning signs brands should watch for when evaluating potential logistics partners.


1. Quotes Before Discovery

A fulfillment provider that offers pricing before understanding your business should raise concerns.


As Spisak noted:

"If a 3PL is just ripping a quote right back, there's so much more that goes into proper pricing."


Order profiles, SKU counts, inventory characteristics, sales channels, packaging requirements, return volumes, and retailer compliance requirements all influence fulfillment costs.


Without discovery, pricing is often little more than a guess.


2. Salespeople Who Say Yes to Everything

Dan White highlighted another common issue:

"How many times have I seen a salesperson at a 3PL say, 'We can do that, no problem,' without even asking a question?"


Experienced logistics operators know that every fulfillment operation has unique challenges. Providers that promise immediate solutions without asking detailed questions may be prioritizing closing the deal rather than ensuring long-term success.


3. Overly Complex Pricing Structures

Opaque fee structures can make it difficult to understand the true cost of outsourcing fulfillment.


Spisak shared:"I've seen 3PLs with 100-plus line item quotes, which is ridiculous."


Brands should understand exactly how storage, fulfillment, transportation, accessorials, and value-added services are priced before signing any agreement.


Green Flags That Signal a Strong Partnership

Just as important as spotting warning signs is recognizing the characteristics of a high-quality fulfillment partner.


Meet More Than the Sales Team


Corbett encouraged brands to look beyond the salesperson during the evaluation process.


The people responsible for running your account day-to-day will have a much greater impact on your success than the person who signed the contract. Strong providers are comfortable introducing operational leaders early because they view fulfillment as a long-term partnership—not simply a sales transaction.


Visit the Facility

Nothing replaces seeing an operation firsthand.


A warehouse visit provides valuable insight into:

  • Operational organization
  • Inventory management practices
  • Employee engagement
  • Technology deployment
  • Quality control processes
  • Safety standards


As the discussion highlighted, brands often learn more from walking a facility than they do from reviewing a proposal.


Look for Similar Customers

One of the best indicators of success is whether a 3PL already supports companies with similar requirements.


According to Spisak:"Find a 3PL that is shipping for other companies similar to you."


A provider experienced in handling comparable products, order volumes, and fulfillment channels is often better positioned to deliver a successful onboarding and long-term partnership.


Why Relationships Matter More Than Most People Realize

Technology, automation, analytics, and reporting continue to reshape the logistics industry. Yet despite these advancements, fulfillment remains a people-driven business.


Even the best-run operations occasionally face challenges. The difference between a temporary issue and a failed partnership often comes down to communication, trust, and collaboration.


Organizations that build strong relationships between account management teams, warehouse leadership, and client stakeholders are better equipped to navigate problems when they arise.


The Right 3PL Today May Not Be the Right 3PL Tomorrow

Another major theme from the discussion was scalability.

As brands grow, fulfillment requirements become more complex.


Joe Spisak explained:"The right 3PL for a $1 million ARR brand may not be the right 3PL for a $10 million ARR brand."


As businesses expand, they often add:

  • Amazon FBA and FBM programs
  • Retail distribution
  • EDI integrations
  • Omnichannel fulfillment
  • Multiple warehouse locations
  • International shipping requirements


The best logistics partners don't just solve today's challenges. They have the infrastructure, technology, and expertise to support tomorrow's growth as well.


Final Takeaway: Focus on Fit, Not Just Features

There is no universal "best" 3PL.


There is only the best-fit 3PL for your business.


Successful fulfillment partnerships are built on operational alignment, transparent communication, scalability, and trust. Brands that invest time in discovery, ask deeper questions, visit facilities, and evaluate long-term fit are far more likely to achieve fulfillment success.

As the webinar made clear, choosing a 3PL isn't simply a procurement decision—it's a strategic partnership that can directly impact customer experience, profitability, and growth.


The brands that get it right aren't looking for the lowest quote.


They're looking for the right partner.

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September 10, 2026
Choosing a 3PL often begins with a salesperson, a proposal, and a long list of capabilities. There are conversations about locations, technology, pricing, order volume, integrations, and everything your business might need as it grows. Those conversations are important, but they introduce you to only one part of the company you may eventually trust with your products and your customers. Once inventory arrives, the relationship becomes much bigger. There are general managers overseeing the facility, operations teams making decisions every day, systems experts supporting technology, and employees receiving, picking, packing, and shipping your products. These are the people who will learn the nuances of your business and work through the unexpected moments that inevitably come with growth. Bryan Corbett understands that distinction from both sides of the relationship. Before joining Barrett Distribution Centers, Bryan spent years as an entrepreneur running businesses that managed their own warehousing and fulfillment. He remembers unloading trucks with pallet jacks, operating his own warehouse, managing picking, and building fulfillment processes firsthand. After roughly 15 years as an entrepreneur, he moved into contract logistics, eventually joining Barrett, where he now works across sales and marketing. At the time of the conversation, Bryan had been with Barrett for about four and a half years. That operating background influences the way he approaches sales today. He knows that the person presenting the solution is only one piece of a much larger relationship. “You want to meet a good set of experts from every team because this is your supply chain. This is your company,” Bryan explained. And when you think about what a brand is actually handing over to a 3PL, that point becomes difficult to ignore. Get Beyond the Sales Conversation There is nothing wrong with having a great salesperson. That person can become an important advocate for your business and a valuable part of the relationship. But the salesperson will not be the only person responsible for delivering what was promised. Bryan is a salesperson himself, and he is remarkably straightforward about that reality. “I’m a salesperson,” he said. “So I need to know I can’t just say because I know operations.” His approach is to bring other Barrett experts into the conversation so prospective customers can hear directly from the people who understand different parts of the business. When asked about potential red flags brands should watch for when selecting a fulfillment provider, one of the first things Bryan mentioned was “not being encouraged to broadly meet larger teams besides the sales guy.” That is an important distinction because a polished sales presentation can tell you what a company is capable of doing. Meeting the people behind that presentation can help you understand what working with the company might actually feel like. Before choosing a 3PL, brands should have opportunities to: Meet facility leadership and understand who will ultimately be responsible for the building where their products are handled. Talk with operations teams about the realities and unique requirements of their business. Understand the systems support available when technology, integrations, or data questions arise. Walk the warehouse and see the environment where their inventory could eventually live. Ask who will be involved when something unexpected happens and how communication will work. Pay attention to the people and culture because those relationships will matter long after the proposal is signed. You are not trying to collect another round of rehearsed answers. You are trying to understand whether the expertise promised during the sales process actually exists throughout the organization. Walk the Building Before Your Inventory Does Bryan also believes brands should see the operation for themselves. When discussing red flags, he specifically mentioned “not doing site” visits alongside receiving prices too quickly and failing to meet the broader operations team. A warehouse tour gives a brand something a presentation cannot fully recreate. You can see how the facility operates, watch how people interact, ask questions in the environment where the work actually happens, and begin meeting the people who could eventually become responsible for your business. Bryan shared a piece of advice from a former colleague that has stayed with him: “You’re only as good as the GM in your building.” The point is not that buildings, systems, and technology are unimportant. They matter tremendously. But ultimately, people still make decisions, solve problems, communicate with customers, and determine how well those resources are used. Bryan sees that same principle within Barrett. When talking about what he enjoys most about the company, he repeatedly returns to the people around him. “Work should be fun,” he said. “You should be able to be yourself, have an opinion, have a view, have a point of view.” That sense of openness matters externally too, especially when a customer needs an answer that is more complicated than yes. A Good Partner Will Not Always Tell You What You Want to Hear One of the more revealing things Bryan says in the conversation has nothing to do with warehouse size, technology, or shipping speed. “We’ll tell you if you don’t need us.” For a sales leader, that is a meaningful statement. Bryan explains that Barrett says no to business when the fit is not right. Sometimes a company may not need a 3PL yet. Sometimes another provider may be better suited to what the business requires. For Bryan, forcing a relationship simply to win the business undermines the trust that a long term partnership eventually requires. “You show your expertise through your honesty and your trustworthiness. You can’t separate the two,” he said. That philosophy also means accepting that neither side will be perfect. Bryan is candid about mistakes and the realities of long term customer relationships. “Sometimes the customer’s not always right. And sometimes Barrett’s not always right. Sometimes we make mistakes.” The goal is not to pretend problems will never occur. It is to create enough trust between the people involved that when something does happen, everyone can communicate honestly, respond quickly, and work toward the same outcome. You Cannot Fake a Partnership The word partner appears constantly in the 3PL industry. Bryan believes the relationship behind that word has to be genuine. “You can’t fake it.” He talks about developing relationships with customers over months and years, learning about their companies, understanding what matters to their teams, and eventually reaching a point where the relationship becomes much more personal than inventory sitting inside a warehouse. That same philosophy influences the way Barrett talks about its customers publicly. Rather than making every story about Barrett, Bryan believes some of the strongest marketing comes from elevating the brands Barrett serves and allowing their success to speak for the relationship. He has seen something similar happen inside the warehouse. “I’ve seen our operators develop next level relationships with the clients,” Bryan said, explaining that those connections help “humanize the relationship.” The products stop being anonymous units moving through a building. There are people behind them. There is a business trying to grow, employees depending on its success, customers waiting for their orders, and a reputation attached to every package that leaves the facility. That understanding can change the way people approach the work. Meet the People Behind the Promise A 3PL can have impressive buildings, sophisticated technology, competitive pricing, and an extensive list of capabilities. Those things deserve careful consideration. But you are ultimately trusting people to use them well. Bryan perhaps summarizes that idea best when he talks about what successful sales relationships require: “People don’t buy from fake. You can’t speak like a robot. You have to know what you’re talking about. You have to be a human being.” Before choosing a 3PL, meet those human beings. Walk the facility. Meet the general manager. Talk with operations. Ask questions that go beyond pricing and square footage. Find out who will answer the phone when something unexpected happens and whether the people in the building understand what your products represent to your business. Because once the sales process is over, those are the people who will help turn the promises in the proposal into your customer's everyday experience.
By Faith Artieda September 9, 2026
FRANKLIN, Mass., July 29, 2026 — Barrett Distribution Centers, a trusted third-party logistics (3PL) provider specializing in omnichannel fulfillment, announced a new partnership with Kindthread , a leading healthcare apparel company known for its portfolio of trusted medical scrub and workwear brands. "Finding the right fulfillment partner was one of the most important decisions we had to make," said Jamie Bailey , senior director of logistics at Kindthread. "From our first conversations, Barrett showed they understood our business and the complexity of supporting both wholesale and direct-to-consumer fulfillment. Their team was responsive, easy to work with and focused on finding solutions every step of the way. That gave us confidence we had the right partner for this transition." Kindthread selected Barrett to rapidly transition its B2B, retail, and direct-to-consumer fulfillment operations from Mexico to the U.S. following changes to Section 321 de minimis regulations. Leveraging its Olive Branch, Tennessee campus and a fast-track implementation approach, Barrett onboarded more than 100 truckloads of inventory and launched custom embroidery services to support personalized orders. "Kindthread has an aggressive growth strategy that aligns extremely well with Barrett's capabilities and long-term vision," said Scott Wilkins , vice president of customer solutions. "Given the short implementation window, establishing trust and maintaining clear communication from the very beginning was critical. Both organizations worked tirelessly to meet key milestones while minimizing disruption to Kindthread's customers. We sincerely appreciate the confidence Kindthread placed in Barrett and look forward to building a successful partnership for many years to come." The partnership positions Kindthread for continued growth while providing the operational flexibility needed to support evolving customer demand across multiple sales channels. About Kindthread At Kindthread, we don’t just make scrubs; we make your new favorite uniform. Every stitch, seam, and pocket has a job to do, and they take it seriously. From fabrics that move with you to thoughtful features that make those long shifts feel a little lighter, we’ve got your back (and front). Carefully crafted for the folks who give their all to care for others, blending innovative design, durability, and comfort into pieces that won't let you down. About Barrett Distribution Centers Since 1941, Barrett has provided customized third-party logistics (3PL), direct-to-consumer (DTC) eCommerce fulfillment, omnichannel distribution, managed transportation solutions and retail compliance for clients across all industries, with a focus on apparel & footwear, health & beauty, consumer packaged goods (CPG) and education. Barrett continues to be a leading 3rd party logistics provider in North America, known for superior execution, customer engagement and direct access to senior leadership decision makers. As a member of Inc's fastest growing companies list 15+ times, Barrett is big enough to do the job and still small enough to deeply care about your business. Brands interested in a new 3PL partnership may contact Barrett directly here . Media Contact: Faith Artieda Marketing Content Specialist faith.artieda@barrettdistribution.com
By Faith Artieda September 9, 2026
At first glance, choosing a 3PL can seem like a search for space. You have inventory that needs somewhere to go, orders that need to leave on time, and customers waiting on the other side. But nearly every warehouse can store a pallet. The more important question is what happens after your inventory arrives. As a brand grows, fulfillment becomes increasingly connected to the experience customers have with the business. Orders become more complex, new sales channels emerge, retail opportunities appear, and expectations continue to rise. Suddenly, simply having enough warehouse space is no longer the standard. You need a partner that understands what your brand is trying to accomplish and has the experience to support where it is going next. That distinction is something Scott Wilkins emphasizes when talking with brands evaluating a 3PL. One of the simplest questions he recommends asking a potential provider is also one of the most revealing: “Tell me about some of the customers that are like me.” The answer can tell you much more than how many square feet are available. Experience Should Look Familiar Every brand has its own story, but you should not want your 3PL to encounter every challenge for the first time alongside you. If you are an apparel company, does the provider understand the nuances that come with apparel fulfillment? If your business is moving from direct to consumer sales into major retail, has the 3PL helped other brands make that transition? If Walmart suddenly places a substantial purchase order, will your fulfillment team understand what comes next? Scott encourages brands to dig into those examples rather than simply accepting a list of capabilities. Ask about customers with similar businesses. Ask what challenges those companies encountered. Ask how the 3PL approached those problems and what your own team should understand before entering a new channel. There is reassurance in discovering that the situation keeping your team awake at night is something your partner has already seen before. As Scott explained, “We're as much consultants to a lot of these companies as a fulfillment and 3PL and warehouse provider.” That is a meaningful distinction. A warehouse responds to what arrives. A partner helps you think about what might be coming next. Your Brand Does Not Stop at the Warehouse Door Customers will probably never know where their order was stored, who picked it, or how many steps were required to get it to their doorstep. They will simply know whether the experience felt right. That is why fulfillment should reflect the standards a brand has established everywhere else. The right product matters, but so does how it is presented. Custom packaging, branded inserts, gift messaging, kitting, and other details can turn an ordinary shipment into something that feels unmistakably connected to the company that sent it. The same principle applies beyond ecommerce. Retailers have their own requirements, marketplaces introduce different expectations, and wholesale orders can look completely different from the packages heading to individual consumers. A 3PL supporting all of those channels has to understand that the inventory may be the same, but the expectations surrounding it are not. Look Beyond the Basics Warehouse space, shipping capabilities, technology, and pricing deserve a place in any 3PL conversation. They simply should not be the entire conversation. When evaluating whether a provider can truly support your brand, consider questions such as: Have they supported brands with needs similar to yours? Can they accommodate both your current business and the channels you plan to enter? Will they take the time to understand how you want your products handled and presented? Can they adapt when an unexpected retailer order, promotion, or surge in demand changes the plan? Will you have experienced people to turn to when something unfamiliar happens? Are they thinking about the customer receiving the order, not simply the package leaving the building? These questions shift the conversation away from what a 3PL owns and toward what it can actually contribute to the business. What Happens When the Business Changes? The fulfillment arrangement that works today may not be the one your brand needs several years from now. Perhaps you are primarily selling through your own website today, but retail is becoming part of the conversation. Maybe marketplaces are growing quickly. A product could take off unexpectedly, or a retailer could place an order much larger than anything your team has handled before. Scott has seen brands encounter exactly those moments. “There’s been more than a number of examples where we get a phone call like one of their sales guys just landed a huge PO with Walmart and they're like, ‘My gosh, how are we gonna handle this?’” The response brands want to hear in that situation is not uncertainty. “We got you. Like we'll walk you through it, we'll tell you how to handle it.” That confidence comes from experience. It also illustrates the difference between having somewhere to store inventory and having a team capable of helping your business navigate what happens when growth becomes real. Find the Partner That Can Grow With the Story Scott describes the idea of brands finding a “forever 3PL,” one they do not have to replace every time the business reaches another stage. That does not mean predicting every challenge your company will encounter. Few brands know exactly what their business will look like several years from now. It means choosing a partner with enough experience, flexibility, and curiosity to evolve alongside you. Because your inventory is not just inventory. It represents products your team designed, customers you worked to earn, retailer relationships you spent years pursuing, and a reputation that has taken time to build. Finding somewhere to put it is the easy part. Finding a partner that understands what it represents is what really matters.
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