eCommerce Fulfillment 101: Understanding Quantity on Hand and Inventory Accuracy

Katherine Wroth • May 1, 2025

Why Quantity on Hand Is a Game-Changer for eCommerce

Inventory Management

Picture this: your team is gearing up for a major product drop. Inventory has been ordered, demand is high and marketing is in full swing. But as orders roll in, the fulfillment center doesn’t have the stock to keep up. Why? Because the new inventory is still in transit, and what’s on-hand isn’t enough. 


Scenarios like this are too common when brands don’t accurately see what’s physically available to ship. That’s where quantity on hand (QOH) comes in.


In this article, we’ll break down what quantity on hand actually means, how it compares to other inventory metrics and why it's a critical piece of any strong inventory strategy.


What Does Quantity on Hand Mean?


Quantity on hand refers to the total number of product units currently stored in your fulfillment center(s) and available for use. It’s the actual, physical count of your inventory—what’s in the building and on the shelf.


QOH includes inventory that’s been reserved for pending orders but excludes anything that has already been picked, packed or shipped.

At Barrett Distribution Centers, we help you monitor exactly how much of each SKU is in-house and fulfillment-ready—no surprises, no guesswork.



Quantity on Hand vs. Available Quantity


Though the terms sound interchangeable, there’s a clear distinction:


  • Quantity on hand: All physical units in your warehouse (including units allocated to unshipped orders)
  • Available quantity: Units available for new orders (excludes anything already committed to existing orders)


Understanding the difference prevents accidental overselling and gives you the intel to plan smarter restocks before a problem arises.



Quantity on Hand vs. Stock on Hand


“Stock on hand” is often a catch-all term for total inventory. It covers all SKUs across your warehouse. Stock on hand is helpful for big-picture planning, but not always useful for real-time decision-making.


Quantity on hand drills deeper. It gives you a SKU-by-SKU breakdown so you know exactly how many units of your top-selling item are available, not just how many products you have overall.



Why QOH Matters for DTC & Omnichannel Brands


Inconsistent inventory tracking slows down fulfillment and it damages your brand. With accurate QOH, you’ll:


  • Avoid stockouts (and frustrated customers)
  • Minimize backorders and delays
  • Maintain service-level expectations with retail partners
  • Replenish inventory proactively, not reactively
  • Prevent over-ordering that ties up cash and space


In short, quantity on hand visibility keeps your operations aligned with demand and your customer experience on track.


Real-Time Visibility with Barrett


Our fulfillment tech gives you real-time access to QOH data across all Barrett facilities. Whether you’re operating from one node or multiple regions, you’ll have clear insight into:


  • Which SKUs are running low
  • What’s available to sell right now
  • How inventory is shifting as orders are picked and packed


We integrate with your ERP, eCommerce platforms and inventory tools to keep everything connected and accurate. What does this mean for high-growth brands? No manual updates or lag time!



Optimizing QOH With Better Tools


Here’s how Barrett helps brands maintain accurate, up-to-the-minute inventory counts:


1. Automated Inventory Updates


Barrett’s WMS and barcode scanning systems capture every movement—from receiving to putaway to order fulfillment. As inventory is picked, QOH is automatically adjusted, so your data stays clean and current.


2. Integrated Systems


We work with your existing tech stack to ensure QOH flows seamlessly between platforms. Whether on Shopify, NetSuite, or another system, you’ll always know what’s available to ship.


3. Data-Driven Reordering


Our analytics tools help forecast demand based on sales velocity, seasonality and lead times. Based on real usage and trends, you’ll know exactly when to reorder and how much, not guesswork.



Smarter Fulfillment Starts with Smarter Inventory


When it comes to scaling your brand, clarity is everything. Without real-time insight into what’s actually in your fulfillment center, you’re flying blind.


At Barrett, we give you the tools, tech and team to stay ahead of demand—so you can focus on growth, not inventory fires.


Are you ready to bring clarity and confidence to your inventory?

Contact us for a complimentary supply chain consultation today.

Recent Blog Posts

By Katherine Wroth February 19, 2026
FRANKLIN, Mass., Feb. 19, 2026 /PRNewswire/ -- Barrett Distribution Centers , a leading third-party logistics provider specializing in eCommerce and omnichannel fulfillment, announced a new partnership with Mary Square , a women's lifestyle and apparel brand based in Apex, North Carolina. Mary Square is now live at Barrett's Olive Branch, Miss., fulfillment facility, where Barrett supports a network of high-growth eCommerce brands.  "After outgrowing our previous 3PL, we needed a scalable partner who could move quickly during a critical time of year," said Kelly Shiley , founder of Mary Square. "Barrett launched us in less than three weeks, ensuring business continuity across two brands and three channels. Watching our first order ship felt like a true fresh start." Mary Square is known for its colorful, faith-inspired apparel and accessories, including dresses and loungewear. The company blends fashion with purpose, emphasizing uplifting messages, community and charitable giving as part of its brand identity. In addition to women's apparel under the Mary Square brand, the company offers jewelry through its Michelle McDowell brand. "We are very excited to partner with Kelly Shiley and the Mary Square team!" said Dan Klenkar , vice president of customer solutions at Barrett. "Launching across two brands and three channels in 13 business days required strong collaboration, communication, and operational goals, and we're proud to support their continued growth." Mary Square's transition to Barrett reflects the growing need for scalable third-party logistics solutions among high-growth, purpose-driven consumer brands seeking operational excellence across multiple sales channels. About Mary Square Mary Square is a women-owned lifestyle brand founded by Kelly Shiley. The company creates apparel, accessories and gifts designed to inspire confidence and spread love. What began as a creative outlet and personal recovery journey following postpartum depression has grown into a nationally recognized brand represented in more than 4,000 stores and boutiques. Each product reflects Mary Square's commitment to empowering women and celebrating life's everyday moments. About Barrett Distribution Centers Since 1941, Barrett has provided customized third-party logistics (3PL), direct-to-consumer (DTC) eCommerce fulfillment, omnichannel distribution, managed transportation solutions and retail compliance for clients across all industries, with a focus on apparel & footwear, health & beauty, consumer packaged goods (CPG) and education. Barrett continues to be a leading 3rd party logistics provider in North America, known for superior execution, customer engagement and direct access to senior leadership decision makers. As a member of Inc's fastest growing companies list 15+ times, Barrett is big enough to do the job and still small enough to deeply care about your business. Brands interested in a new 3PL partnership may contact Barrett directly here . Official Release Here
By Katherine Wroth January 28, 2026
If you’re evaluating third-party logistics (3PL) partners, the #1 tip is simple: Go on-site. A site visit will tell you more in 15 minutes than any sales presentation ever will — and it can save you months of operational pain down the road. While on-site, here are the top three things you should be doing: 1. Meet the people doing the work Start with the people — not the slides. Meet the operators on the floor Talk to the warehouse managers Ask questions directly to the people picking, packing, and shipping orders You’ll learn quickly whether the team truly understands the operation or is just following a script. A strong 3PL isn’t just systems and software — it’s experienced people who care about execution. Bonus tip: Spend time with the general manager . Their visibility, accountability, and involvement matter more than most brands realize. 2. Pay attention to cleanliness and organization This one is underrated — and incredibly telling. Are aisles clearly marked? Is inventory organized and easy to locate? Are workstations clean and efficient? Pro tip: Check the bathrooms 👀 If shared spaces are clean and well-maintained, chances are the same standards apply to inventory, orders, and overall service. 3. Watch how orders actually move through the building Don’t just ask how fulfillment works — watch it happen . How do orders flow from receiving to storage to pick, pack, and ship? Are there bottlenecks? Is automation helping or slowing things down? Do employees seem confident in the process? This is where reality separates itself from the pitch deck. What looks great on paper can fall apart in motion, and a live walkthrough makes that obvious fast. Why a site visit matters more than any deck A 3PL can show you metrics, technology screenshots, and polished case studies. But only a site visit shows you: Culture Execution Attention to detail How issues are handled in real time That firsthand perspective can prevent misalignment, missed expectations, and painful transitions after go-live. The bottom line If you’re choosing a 3PL partner, don’t skip this step. Go on-site. Meet the people. Watch the operation. It’s the fastest way to validate your decision — and one of the smartest moves you can make before signing a contract. Interested in booking a visit to one of Barrett's facilities? Contact us to schedule your free peak season audit here.
By Katherine Wroth December 16, 2025
Warehouse automation isn’t new, but determining when it actually makes sense is where most companies struggle. Recorded live at WERC 2025 in New Orleans, this conversation brings together leaders directly involved in real-world warehouse automation decisions. Kevin Lawson interviews Chris Lingenfelter , founder of Robot Advisors, and our very own Tim Barrett , CEO of Barrett Distribution Centers. They sit down for a practical discussion on robotics, drones, and the hype surrounding automation. The focus stays on what actually matters: cost per unit, operational fit, employee experience, and ROI. If you’re evaluating warehouse automation or wondering why past investments haven’t delivered, this breakdown offers practical, experience-backed insights. Why Barrett took a robot-agnostic approach One of the most important takeaways from the WERC session: there is no one-size-fits-all robot. Barrett was an early adopter of autonomous mobile robots (AMRs), including systems from Locus Robotics and Six River Systems. But instead of standardizing on one solution, the company evaluates automation based on: SKU count and product size Order profiles and velocity Facility layout Customer growth expectations A footwear operation with serialized inventory has very different needs than an apparel fulfillment center, and Barrett treats them that way. The result: better outcomes for customers and lower long-term operational risk. Inventory drones: the unexpected game changer While AMRs get the spotlight, Barrett’s biggest automation win came from inventory drones. Using drone-based cycle counting, Barrett increased inventory count frequency by more than 7x while significantly reducing labor costs. For high-accuracy environments, especially serialized footwear inventory, this technology proved essential. The impact went beyond numbers: Higher inventory accuracy Faster exception resolution Better employee roles focused on analysis instead of manual counting In short, automation didn’t eliminate jobs. It made them better. How Barrett really thinks about ROI ROI isn’t ignored, but it isn’t the only metric. Barrett evaluates automation using cost per unit shipped rather than chasing flashy payback models. Capital investments are amortized based on contract life and redeployment potential, then layered with labor and operating costs. The guiding question is simple: Which solution produces the lowest sustainable cost per unit? That approach keeps decision-making grounded and aligned with customer outcomes, not tech hype. “To bot or not” starts with a baseline Chris Lingenfelter, founder of Robot Advisors, reinforced a critical point during the session: You can’t evaluate automation if you don’t understand how your warehouse operates today. Many companies struggle to answer basic questions: What does each unit really cost to ship? Where are labor inefficiencies hiding? Which processes are already working well? Before recommending automation, Robot Advisors helps operators establish a true baseline, then compare technologies objectively. Sometimes, the right answer isn’t robotics at all. That honesty matters. Automation as a competitive advantage for 3PLs For Barrett, automation isn’t just an operational tool. It’s a competitive differentiator. When engaging new prospects, the team often presents: Multiple automation paths Clear tradeoffs between solutions A data-backed rationale for each option That depth of analysis resonates with COOs and CFOs evaluating long-term fulfillment partners. It signals preparedness, transparency, and experience, not guesswork. The workforce question: what changes, what doesn’t As robotics adoption increases, warehouse roles are evolving. At Barrett, automation shifted labor away from repetitive tasks and toward: Exception management System oversight Data analysis Engineering and IT support Over time, this required growing centralized IT and engineering teams, a necessary investment to support advanced operations across multiple facilities. The takeaway from WERC 2025 was clear: automation changes work. It doesn’t eliminate the need for people. Thinking about automation, but not sure where to start? Contact us now for a free supply chain consultation.
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