3 Supply Chain Contingency Planning Tips for Medical Device Companies

Scott Hothem • July 16, 2014

The recent months have brought some intense weather to all corners of our country. From the “Polar Vortex” last winter to violent tornadoes across the Midwest to Hurricane Arthur, each new day and week holds something new and potentially challenging. The only thing constant about weather is change. Theses volatile climate patterns unfortunately bring more than wind, snow, rain and lightning. Unfortunately these events cause a spike in emergency room and hospital visits. There have already been 41 tornado fatalities in 2014, according to NOAA. In fact during the Polar Vortex, Modernhealthcare.com reported that hospitals in Detroit brought in additional staff on multiple occasions to treat ER patients.


To make things more challenging, these additional visits and demands on hospital staffs and medical groups are often coupled with constraints on resources and accessibility. Over the 4th of July weekend, Hurricane Arthur left over 40,000 people with power and even caused a part of North Carolina Hwy. 12 to buckle on Hatteras Island. Last winter’s frigid temperatures and precipitation forced numerous surgeries and procedures to be rescheduled or cancelled. While organizations have contingency plans and redundancies in place to account for these scenarios, what back up strategy is there to account for supply chain complications? 

The timely and precise demands that define medical device logistics needs to be maintained, especially in times of great need. Investing the time, energy and resources into contingency planning is like buying insurance. Hopefully you’ll never need it, but having the plans and process in place when these challenges arise can be the difference between life and death. These 3 elements can be implemented into your medical device supply chain, allowing your organization to persevere in the most difficult times.


  1. Be pre-emptive: While weather plays a major role in the disruption of services and the addition of constraints on resources, there are many other factors that could disrupt your supply chain. Manmade disasters, business decisions and governmental factors, just to name a few. However by having a finger on the pulse of what is happening around your organization can allow you to forecast possible problems. Notifying the key logistical partners that make up your supply chain is key. Ensure everyone is on the same page and ready to find answer to potential questions.
  2. Increase your essential supplies: To combat any lags or disruptions to your supply chain, having an abundance of the most necessary and important supplies stocked and accessible is crucial. Any device that you’ve been without in a similar situation should be maintained at a higher level to prevent a recurrence. While your bottom line is still a major consideration, you don’t have to throw your inventory management plan out of whack, but you do need to account for any delays.
  3. Supplier audits: This is a key element in maintaining visibility. Understanding and seeing the process your logistic partners leverage, and more importantly the results, can show the imperative steps to protect it in an emergency, as well as where other resources can be pulled to create a lean, agile fulfillment plan when necessary.

 

Supply chain contingency is a key element within your overall strategy. Identifying and responding to potential risks can mitigate a substantial threat to not only your operations, but your community. In an Inbound Logistics survey, 73% of participating companies claimed to have experienced a supply chain disruption. 32% of those said it took over 1 month to recover. Working closely with your supply chain personnel and partners is a critical step in preparing for the worst. With a focus on visibility and a track record of results, Barrett Distribution Centers has the technology, man-power and resources to play a key role in your contingency planning. 

CONTACT US

Recent Blog Posts

Four Peaks, One Partner: An Inside Look at How Barrett Scales With SCOUT, Every Peak
By Megan Krauss • October 23, 2026
The Results Most brands brace for one peak season a year. The holidays hit, volume spikes and everyone holds their breath until January. SCOUT Bags does it four times. Yes, that's right, four times... Through every launch, SCOUT has maintained 99.6% DTC on-time shipping. That's while moving 120,000+ units in a two-week window and keeping the rest of the business running.
By Faith Artieda • October 23, 2026
FRANKLIN, Mass., Aug. 11, 2026 — Barrett Distribution Centers , a leading third-party logistics provider specializing in eCommerce fulfillment, announced a new partnership with PAHI Footwear , an emerging footwear and wellness brand focused on balance, stability and confidence. Barrett is providing omnichannel warehousing, fulfillment and managed transportation services from its Memphis fulfillment campus to support PAHI's direct-to-consumer, independent retail and mass retail channels. "As a growing brand, choosing the right fulfillment partner was a big decision for us," said Luke Schapfel , logistics manager at PAHI. "From the beginning, Barrett took the time to understand our business and where we're headed. Their team was responsive, easy to work with and genuinely invested in helping us build the right foundation for growth. That gave us confidence we had the right partner." The implementation began in late 2025 with a phased rollout. Barrett first onboarded PAHI's direct-to-consumer (D2C) business before expanding support to independent retailers and national retail partners throughout the second and third quarters of 2026. "Barrett has a successful history working with emerging apparel and footwear brands and helping them scale across omnichannel programs," said Scott Hothem , senior vice president of customer solutions at Barrett. "We're excited to support PAHI as it builds its presence in the U.S. market from our Memphis fulfillment campus. We look forward to helping the brand grow across both direct-to-consumer and retail channels." Barrett currently supports approximately 500 SKUs of men's and women's footwear for PAHI across direct-to-consumer, independent retail and mass retail channels. The partnership provides PAHI with a scalable fulfillment foundation as the brand continues to grow across channels. About PAHI Footwear PAHI was born from a simple yet powerful vision: to create footwear that combines comfort, innovation, and stability. The brand was founded to meet the growing need for footwear that offers not only style but also balance and support, empowering people to move with confidence throughout their daily lives. Drawing inspiration from the 5000-year-old twin-hull boat technology, PAHI introduced the P.O.R.T. system, revolutionizing how shoes provide balance. About Barrett Distribution Centers Since 1941, Barrett has provided customized third-party logistics (3PL), direct-to-consumer (DTC) eCommerce fulfillment, omnichannel distribution, managed transportation solutions and retail compliance for clients across all industries, with a focus on apparel & footwear, health & beauty, consumer packaged goods (CPG) and education. Barrett continues to be a leading 3rd party logistics provider in North America, known for superior execution, customer engagement and direct access to senior leadership decision makers. As a member of Inc's fastest growing companies list 15+ times, Barrett is big enough to do the job and still small enough to deeply care about your business. Brands interested in a new 3PL partnership may contact Barrett directly here . Media Contact: Faith Artieda Marketing Content Specialist faith.artieda@barrettdistribution.com
By Faith Artieda • October 23, 2026
FRANKLIN, Mass., Aug. 18, 2026 - Brav , a Norwegian house of ski and outdoor brands, has selected Barrett Distribution Centers as its U.S. omnichannel fulfillment partner to support continued growth across retail and direct-to-consumer channels. Barrett will fulfill Brav's portfolio of ski wax, tuning products, technical apparel, outdoor equipment and accessories from its Memphis, Tennessee fulfillment campus. "For us, the site visit was about more than seeing a facility. It was about meeting the people we would be trusting with our brands," said Michael Bond, director of finance and operations at Brav. "The Barrett team took the time to understand what matters to us and stayed closely involved throughout the transition. That gave us a lot of confidence in the partnership and made us eager to see what's ahead." Brav's portfolio includes Swix, a recognized name in cross-country skiing for more than 75 years, alongside Toko, Ulvang, Lundhags, Helsport and other outdoor brands. Barrett's operation supports the seasonal demands of the business with retail compliance, multi-brand SKU management and temperature-sensitive handling for select wax products. "Brav has built an impressive portfolio of brands with a long history in the ski and outdoor industry, and we're proud to support the next stage of their U.S. growth," said Ed Ryan , vice president of customer solutions at Barrett. "From the beginning, our teams worked closely together to understand the seasonal demands and operational requirements of the business. We're excited about the partnership and look forward to supporting Brav and its brands for years to come." Barrett worked alongside Brav to transition the company's U.S. fulfillment operation, with team members traveling to Brav’s existing warehouse to support the transfer of inventory and operational functions. Following the onboarding process, the operation went live earlier this summer. About Brav Brav is a major player in the sports and outdoor industry and manages some of the most influential brands in the marketplace, including Swix, Toko, Lundhags and Helsport. The mission of Brav is to improve our customers’ quality of life. Acting responsibly, we do this by connecting and developing the best talents in the sport and outdoor industry supporting them to develop and produce the most innovative products and services. About Barrett Distribution Centers Since 1941, Barrett has provided customized third-party logistics (3PL), direct-to-consumer (DTC) eCommerce fulfillment, omnichannel distribution, managed transportation solutions and retail compliance for clients across all industries, with a focus on apparel & footwear, health & beauty, consumer packaged goods (CPG) and education. Barrett continues to be a leading 3rd party logistics provider in North America, known for superior execution, customer engagement and direct access to senior leadership decision makers. As a member of Inc's fastest growing companies list 15+ times, Barrett is big enough to do the job and still small enough to deeply care about your business. Brands interested in a new 3PL partnership may contact Barrett directly here . Media Contact: Faith Artieda Marketing Content Specialist faith.artieda@barrettdistribution.com
More Posts